Spoolarc 95

Specifications
Classifications	AWS A5.28 : ER100S-1
Approvals	MIL-E-100S-1/MIL-E-23765/2
Industry	Heavy Fabrication Ship/Barge Building Mining Military Applications

Specifications

Classifications

AWS A5.28 : ER100S-1

Approvals

MIL-E-100S-1/MIL-E-23765/2

Industry

Heavy Fabrication
Ship/Barge Building
Mining
Military Applications

Typical Tensile Properties
As Welded	664 MPa ( 96 ksi )	728 MPa ( 105.5 ksi )	22 %	63 %

Typical Tensile Properties

Condition

Yield Strength

Tensile Strength

Elongation

Reduction in Area

As Welded

664 MPa ( 96 ksi )

728 MPa ( 105.5 ksi )

22 %

63 %

Typical Charpy V-Notch Properties
98% Ar – 2% CO2
As Welded	-18 °C ( 0 °F )	126 J ( 93 ft-lb )
As Welded	-51 °C ( -60 °F )	88 J ( 65 ft-lb )

Typical Charpy V-Notch Properties

Condition

Testing Temperature

Impact Value

98% Ar – 2% CO2

As Welded

-18 °C ( 0 °F )

126 J ( 93 ft-lb )

As Welded

-51 °C ( -60 °F )

88 J ( 65 ft-lb )

Typical Wire Composition %
0.06	1.35	0.33	0.008	0.004	1.75	0.1	0.34	0.001

Typical Wire Composition %

0.06

1.35

0.33

0.008

0.004

1.75

0.1

0.34

0.001

Deposition Data
75% Ar - 25% CO2
0.9 mm ( .035 in. )	137 A	18 V	660 cm/min ( 260 in./min )	Short Arc Transfer	1.8 kg/h ( 4.0 lbs/h )
0.9 mm ( .035 in. )	160 A	19 V	762 cm/min ( 300 in./min )	Short Arc Transfer	2.1 kg/h ( 4.6 lbs/h )
1.2 mm ( .045 in. )	130 A	17 V	318 cm/min ( 125 in./min )	Short Arc Transfer	1.4 kg/h ( 3.1 lbs/h )
1.2 mm ( .045 in. )	163 A	18 V	406 cm/min ( 160 in./min )	Short Arc Transfer	1.8 kg/h ( 4.0 lbs/h )
0.9 mm ( .035 in. )	90 A	15 V	457 cm/min ( 180 in./min )	Short Arc Transfer	1.2 kg/h ( 2.7 lbs/h )
0.9 mm ( .035 in. )	113 A	16 V	559 cm/min ( 220 in./min )	Short Arc Transfer	1.5 kg/h ( 3.3 lbs/h )
1.2 mm ( .045 in. )	200 A	19 V	508 cm/min ( 200 in./min )	Short Arc Transfer	2.3 kg/h ( 5.0 lbs/h )
1.4 mm ( .052 in. )	173 A	18 V	406 cm/min ( 160 in./min )	Short Arc Transfer	2.4 kg/h ( 5.4 lbs/h )
1.4 mm ( .052 in. )	150 A	17 V	343 cm/min ( 135 in./min )	Short Arc Transfer	2.1 kg/h ( 4.5 lbs/h )
1.4 mm ( .052 in. )	200 A	20 V	483 cm/min ( 190 in./min )	Short Arc Transfer	2.9 kg/h ( 6.4 lbs/h )
98% Ar - 2% O2
0.9 mm ( .035 in. )	213 A	26 V	1270 cm/min ( 500 in./min )	Spray Transfer	3.6 kg/h ( 7.9 lbs/h )
1.6 mm ( 1/16 in. )	310 A	28 V	508 cm/min ( 200 in./min )	Spray Transfer	4.6 kg/h ( 10.1 lbs/h )
1.4 mm ( .052 in. )	360 A	31 V	889 cm/min ( 350 in./min )	Spray Transfer	5.6 kg/h ( 12.2 lbs/h )
1.6 mm ( 1/16 in. )	290 A	26 V	457 cm/min ( 180 in./min )	Spray Transfer	4.1 kg/h ( 9.1 lbs/h )
1.4 mm ( .052 in. )	310 A	28 V	762 cm/min ( 300 in./min )	Spray Transfer	4.8 kg/h ( 10.5 lbs/h )
1.2 mm ( .045 in. )	280 A	26 V	889 cm/min ( 350 in./min )	Spray Transfer	4.2 kg/h ( 9.2 lbs/h )
1.2 mm ( .045 in. )	300 A	28 V	1016 cm/min ( 400 in./min )	Spray Transfer	4.8 kg/h ( 10.5 lbs/h )
1.4 mm ( .052 in. )	400 A	33 V	991 cm/min ( 390 in./min )	Spray Transfer	6.2 kg/h ( 13.6 lbs/h )
1.2 mm ( .045 in. )	320 A	29 V	1143 cm/min ( 450 in./min )	Spray Transfer	5.4 kg/h ( 11.8 lbs/h )
1.6 mm ( 1/16 in. )	390 A	36 V	711 cm/min ( 280 in./min )	Spray Transfer	6.4 kg/h ( 14.2 lbs/h )
0.9 mm ( .035 in. )	230 A	27 V	1397 cm/min ( 550 in./min )	Spray Transfer	4.0 kg/h ( 8.7 lbs/h )
1.2 mm ( .045 in. )	340 A	30 V	1270 cm/min ( 500 in./min )	Spray Transfer	6.0 kg/h ( 13.1 lbs/h )
1.4 mm ( .052 in. )	275 A	26 V	673 cm/min ( 265 in./min )	Spray Transfer	4.2 kg/h ( 9.3 lbs/h )
1.6 mm ( 1/16 in. )	370 A	34 V	660 cm/min ( 260 in./min )	Spray Transfer	6.0 kg/h ( 13.2 lbs/h )
0.9 mm ( .035 in. )	197 A	26 V	1143 cm/min ( 450 in./min )	Spray Transfer	3.2 kg/h ( 7.1 lbs/h )
0.9 mm ( .035 in. )	180 A	25 V	1016 cm/min ( 400 in./min )	Spray Transfer	2.9 kg/h ( 6.3 lbs/h )
1.2 mm ( .045 in. )	260 A	25 V	762 cm/min ( 300 in./min )	Spray Transfer	3.6 kg/h ( 7.9 lbs/h )
1.6 mm ( 1/16 in. )	340 A	31 V	584 cm/min ( 230 in./min )	Spray Transfer	5.3 kg/h ( 11.6 lbs/h )

Deposition Data

Diameter

Current

Voltage

Wire Feed Speed

Deposition Type

Deposition Rate

75% Ar - 25% CO2

0.9 mm
( .035 in. )

137 A

18 V

660 cm/min
( 260 in./min )

Short Arc Transfer

1.8 kg/h
( 4.0 lbs/h )

0.9 mm
( .035 in. )

160 A

19 V

762 cm/min
( 300 in./min )

Short Arc Transfer

2.1 kg/h
( 4.6 lbs/h )

1.2 mm
( .045 in. )

130 A

17 V

318 cm/min
( 125 in./min )

Short Arc Transfer

1.4 kg/h
( 3.1 lbs/h )

1.2 mm
( .045 in. )

163 A

18 V

406 cm/min
( 160 in./min )

Short Arc Transfer

1.8 kg/h
( 4.0 lbs/h )

0.9 mm
( .035 in. )

90 A

15 V

457 cm/min
( 180 in./min )

Short Arc Transfer

1.2 kg/h
( 2.7 lbs/h )

0.9 mm
( .035 in. )

113 A

16 V

559 cm/min
( 220 in./min )

Short Arc Transfer

1.5 kg/h
( 3.3 lbs/h )

1.2 mm
( .045 in. )

200 A

19 V

508 cm/min
( 200 in./min )

Short Arc Transfer

2.3 kg/h
( 5.0 lbs/h )

1.4 mm
( .052 in. )

173 A

18 V

406 cm/min
( 160 in./min )

Short Arc Transfer

2.4 kg/h
( 5.4 lbs/h )

1.4 mm
( .052 in. )

150 A

17 V

343 cm/min
( 135 in./min )

Short Arc Transfer

2.1 kg/h
( 4.5 lbs/h )

1.4 mm
( .052 in. )

200 A

20 V

483 cm/min
( 190 in./min )

Short Arc Transfer

2.9 kg/h
( 6.4 lbs/h )

98% Ar - 2% O2

0.9 mm
( .035 in. )

213 A

26 V

1270 cm/min
( 500 in./min )

Spray Transfer

3.6 kg/h
( 7.9 lbs/h )

1.6 mm
( 1/16 in. )

310 A

28 V

508 cm/min
( 200 in./min )

Spray Transfer

4.6 kg/h
( 10.1 lbs/h )

1.4 mm
( .052 in. )

360 A

31 V

889 cm/min
( 350 in./min )

Spray Transfer

5.6 kg/h
( 12.2 lbs/h )

1.6 mm
( 1/16 in. )

290 A

26 V

457 cm/min
( 180 in./min )

Spray Transfer

4.1 kg/h
( 9.1 lbs/h )

1.4 mm
( .052 in. )

310 A

28 V

762 cm/min
( 300 in./min )

Spray Transfer

4.8 kg/h
( 10.5 lbs/h )

1.2 mm
( .045 in. )

280 A

26 V

889 cm/min
( 350 in./min )

Spray Transfer

4.2 kg/h
( 9.2 lbs/h )

1.2 mm
( .045 in. )

300 A

28 V

1016 cm/min
( 400 in./min )

Spray Transfer

4.8 kg/h
( 10.5 lbs/h )

1.4 mm
( .052 in. )

400 A

33 V

991 cm/min
( 390 in./min )

Spray Transfer

6.2 kg/h
( 13.6 lbs/h )

1.2 mm
( .045 in. )

320 A

29 V

1143 cm/min
( 450 in./min )

Spray Transfer

5.4 kg/h
( 11.8 lbs/h )

1.6 mm
( 1/16 in. )

390 A

36 V

711 cm/min
( 280 in./min )

Spray Transfer

6.4 kg/h
( 14.2 lbs/h )

0.9 mm
( .035 in. )

230 A

27 V

1397 cm/min
( 550 in./min )

Spray Transfer

4.0 kg/h
( 8.7 lbs/h )

1.2 mm
( .045 in. )

340 A

30 V

1270 cm/min
( 500 in./min )

Spray Transfer

6.0 kg/h
( 13.1 lbs/h )

1.4 mm
( .052 in. )

275 A

26 V

673 cm/min
( 265 in./min )

Spray Transfer

4.2 kg/h
( 9.3 lbs/h )

1.6 mm
( 1/16 in. )

370 A

34 V

660 cm/min
( 260 in./min )

Spray Transfer

6.0 kg/h
( 13.2 lbs/h )

0.9 mm
( .035 in. )

197 A

26 V

1143 cm/min
( 450 in./min )

Spray Transfer

3.2 kg/h
( 7.1 lbs/h )

0.9 mm
( .035 in. )

180 A

25 V

1016 cm/min
( 400 in./min )

Spray Transfer

2.9 kg/h
( 6.3 lbs/h )

1.2 mm
( .045 in. )

260 A

25 V

762 cm/min
( 300 in./min )

Spray Transfer

3.6 kg/h
( 7.9 lbs/h )

1.6 mm
( 1/16 in. )

340 A

31 V

584 cm/min
( 230 in./min )

Spray Transfer

5.3 kg/h
( 11.6 lbs/h )

Recommended Welding Parameters
Short Arc Transfer
0.6 mm ( .023 in. )	45-90 A	14-16 V	381-965 cm/min ( 150-380 in./min )
0.8 mm ( .030 in. )	60-140 A	14-16 V	381-889 cm/min ( 150-350 in./min )
0.9 mm ( .035 in. )	90-160 A	15-19 V	457-762 cm/min ( 180-300 in./min )
1.2 mm ( .045 in. )	130-200 A	17-19 V	318-508 cm/min ( 125-200 in./min )
1.4 mm ( .052 in. )	150-200 A	17-20 V	343-483 cm/min ( 135-190 in./min )
Spray Transfer Optimum
0.6 mm ( .023 in. )	110 A	23 V	1143 cm/min ( 450 in./min )
0.8 mm ( .030 in. )	180 A	25 V	1321 cm/min ( 520 in./min )
0.9 mm ( .035 in. )	200 A	26 V	1219 cm/min ( 480 in./min )
1.2 mm ( .045 in. )	300 A	27 V	889 cm/min ( 350 in./min )
1.4 mm ( .052 in. )	325 A	28 V	787 cm/min ( 310 in./min )
1.6 mm ( 1/16 in. )	340 A	27 V	508 cm/min ( 200 in./min )
Spray Transfer
0.6 mm ( .023 in. )	100-125 A	23-25 V	1016-1575 cm/min ( 400-620 in./min )
0.8 mm ( .030 in. )	160-200 A	24-26 V	1270-1651 cm/min ( 500-650 in./min )
0.9 mm ( .035 in. )	180-230 A	25-27 V	1016-1397 cm/min ( 400-550 in./min )
1.2 mm ( .045 in. )	260-340 A	25-30 V	762-1270 cm/min ( 300-500 in./min )
1.4 mm ( .052 in. )	275-400 A	26-33 V	673-991 cm/min ( 265-390 in./min )
1.6 mm ( 1/16 in. )	290-400 A	26-36 V	457-711 cm/min ( 180-280 in./min )
Short Arc Transfer Optimum
0.6 mm ( .023 in. )	70 A	15 V	762 cm/min ( 300 in./min )
0.8 mm ( .030 in. )	100 A	15 V	559 cm/min ( 220 in./min )
0.9 mm ( .035 in. )	130 A	17 V	635 cm/min ( 250 in./min )
1.2 mm ( .045 in. )	160 A	18 V	381 cm/min ( 150 in./min )
1.4 mm ( .052 in. )	160 A	18 V	356 cm/min ( 140 in./min )

Recommended Welding Parameters

Wire Diameter

Current

Voltage

Wire Feed Speed

Short Arc Transfer

0.6 mm
( .023 in. )

45-90 A

14-16 V

381-965 cm/min
( 150-380 in./min )

0.8 mm
( .030 in. )

60-140 A

14-16 V

381-889 cm/min
( 150-350 in./min )

0.9 mm
( .035 in. )

90-160 A

15-19 V

457-762 cm/min
( 180-300 in./min )

1.2 mm
( .045 in. )

130-200 A

17-19 V

318-508 cm/min
( 125-200 in./min )

1.4 mm
( .052 in. )

150-200 A

17-20 V

343-483 cm/min
( 135-190 in./min )

Spray Transfer Optimum

0.6 mm
( .023 in. )

110 A

23 V

1143 cm/min
( 450 in./min )

0.8 mm
( .030 in. )

180 A

25 V

1321 cm/min
( 520 in./min )

0.9 mm
( .035 in. )

200 A

26 V

1219 cm/min
( 480 in./min )

1.2 mm
( .045 in. )

300 A

27 V

889 cm/min
( 350 in./min )

1.4 mm
( .052 in. )

325 A

28 V

787 cm/min
( 310 in./min )

1.6 mm
( 1/16 in. )

340 A

27 V

508 cm/min
( 200 in./min )

Spray Transfer

0.6 mm
( .023 in. )

100-125 A

23-25 V

1016-1575 cm/min
( 400-620 in./min )

0.8 mm
( .030 in. )

160-200 A

24-26 V

1270-1651 cm/min
( 500-650 in./min )

0.9 mm
( .035 in. )

180-230 A

25-27 V

1016-1397 cm/min
( 400-550 in./min )

1.2 mm
( .045 in. )

260-340 A

25-30 V

762-1270 cm/min
( 300-500 in./min )

1.4 mm
( .052 in. )

275-400 A

26-33 V

673-991 cm/min
( 265-390 in./min )

1.6 mm
( 1/16 in. )

290-400 A

26-36 V

457-711 cm/min
( 180-280 in./min )

Short Arc Transfer Optimum

0.6 mm
( .023 in. )

70 A

15 V

762 cm/min
( 300 in./min )

0.8 mm
( .030 in. )

100 A

15 V

559 cm/min
( 220 in./min )

0.9 mm
( .035 in. )

130 A

17 V

635 cm/min
( 250 in./min )

1.2 mm
( .045 in. )

160 A

18 V

381 cm/min
( 150 in./min )

1.4 mm
( .052 in. )

160 A

18 V

356 cm/min
( 140 in./min )

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Description

Product number

Product number: 2298F65

Product number: 2298F67

Product number: 229EFDD

Product number: 229UF87

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Spoolarc 95

Spoolarc 95

Spoolarc 95

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