Exaton 2209

Exaton 2209

2209 is used for welding of duplex stainless steels such as 2205 and 2304. It can also be used for welding of duplex stainless steels to carbon steel. It is used for MIG/MAG welding.

Exaton 2209

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For SAW Stainless Steel Welding in Heavy Duty Environments

Developed from a legacy of over 80 years in specialty alloy filler metals, Exaton (formerly Sandvik Welding Operations) is the leading brand in high-quality, corrosion-resistant filler metals. Products are made for welding stainless steel and nickel alloys in the most demanding environments.

Unbeatable Quality in SAW Wire

Wire quality is consistent from batch to batch in terms of chemistry, mechanical properties and dimensional tolerances. Get consistent welds with no need to trim the parameters.

Innovative Corrosion-Resistant Chemistry

Exaton's innovative chemistry provides high corrosion resistance with increased content of chemical elements such as Cr and Mo. It also delivers productivity improvements, such as permissible finished chemistry with a single layer weld overlay in applications that traditionally required two or even three layers.

SAW Flux with Less Moisture & Damage

Steel drum packaging delivers high moisture resistance and less damage during shipping and handling. This better protects the flux inside. Available in 20-25 kg drums.

SAW Flux that Helps You Save

Electroslag welding is similar to submerged arc strip cladding. The difference, however, is in the flux. ESW flux provides increased speed and fewer cladding layers (weld deposit), resulting in an overall lower cost of operation. Savings are in consumable costs and fewer man hours required.

Specifications

Specifications
Classifications	EN ISO 14343-A : G/W/P 22 9 3 N L SFA/AWS A5.9 : ER2209 EN ISO 14343-B : 2209
Approvals	CE : EN 13479 DNV-GL : Stainless steel* UKCA : EN 13479 VdTÜV : 19479

Approvals are based on factory location. Please contact ESAB for more information.

Alloy Type	Austenitic-ferritic (duplex) with approx. 55 FN ferrite - 22.5% Cr - 8% Ni - 3% Mo - Low C
Shielding Gas	M12, M13 (EN ISO 14175)

Typical Tensile Properties
Condition	Yield Strength	Tensile Strength	Elongation
As Welded	550 MPa ( 80 ksi )	770 MPa ( 112 ksi )	30 %

Typical Charpy V-Notch Properties
Condition	Testing Temperature	Impact Value
As Welded	20 °C ( 68 °F )	110 J ( 81 ft-lb )
As Welded	-20 °C ( -4 °F )	105 J ( 78 ft-lb )
As Welded	-40 °C ( -40 °F )	100 J ( 74 ft-lb )
As Welded	-46 °C ( -51 °F )	95 J ( 70 ft-lb )
As Welded	-50 °C ( -58 °F )	90 J ( 67 ft-lb )

Typical Weld Metal Analysis %
C	Mn	Si	S	P	Ni	Cr	Mo	Cu	N	Nb	PRE	FN WRC-92	W
0.014	1.5	0.45	0.001	0.017	8.5	23	3.0	0.09	0.15	0.01	35.3	52	0.01

Typical Wire Composition %
C	Mn	Si	S	P	Ni	Cr	Mo	V	Cu	N	Nb	Ti	Co	PRE	FN WRC-92	W
0.012	1.5	0.5	0.0007	0.018	8.6	23	3.2	0.05	0.09	0.15	0.01	0.003	0.04	37	55	0.01

Recommended Welding Parameters
Wire Diameter	Current	Voltage	Wire Feed Speed
0.8 mm ( 0.030 in. )	40-120 A	15-19 V	4.0-8.0 mm/min ( 157-315 in./min )
1.0 mm ( 0.040 in. )	60-220 A	15-28 V	4.0-12.0 mm/min ( 157-472 in./min )
1.2 mm ( 0.047 in. )	150-260 A	24-29 V	3.0-10.0 mm/min ( 118-394 in./min )
1.6 mm ( 1/16 in. )	230-350 A	25-30 V	3.0-5.0 mm/min ( 118-197 in./min )

Ordering

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